FR1001 ESD Reel Cart

ESD Reel Cart: A Complete Guide

An ESD (Electrostatic Discharge) Reel Cart is a specialized mobile storage and transportation solution designed for handling and organizing reels of electronic components in an ESD-safe environment. These carts prevent electrostatic buildup and safely dissipate static electricity, protecting sensitive electronic parts such as SMT (Surface-Mount Technology) reels, ICs, and PCBs from potential damage.

1. Key Features of an ESD Reel Cart

a) ESD-Safe Materials

• Constructed with conductive or static-dissipative materials, including ESD-safe metal, aluminum, or coated steel.

• ESD-safe plastic shelves may be used to hold reels without generating static.

b) Grounding Mechanism

• Integrated with conductive wheels or casters that allow static charge to be dissipated into the ground.

• Some models come with a grounding cable or wrist strap connection for additional safety.

c) Adjustable and Customizable Storage

• Designed with multiple levels of storage for different reel sizes.

• May feature adjustable dividers or racks to accommodate reels of 7-inch, 13-inch, or 15-inch diameters.

• Some models include angled or slotted shelves to keep reels in place securely.

d) Mobility and Stability

• Heavy-duty wheels or casters allow for easy movement between workstations.

• Locking casters provide stability when the cart is stationary.

e) Compliance with Industry Standards

• Meets ANSI/ESD S20.20 and IEC 61340-5-1 standards for ESD protection.

2. Where Are ESD Reel Carts Used?

ESD reel carts are commonly used in:

• Electronics Manufacturing Facilities – For transporting and storing SMT component reels.

• PCB Assembly Lines – To keep component reels organized and accessible during production.

• Warehouses and Storage Areas – As a mobile inventory system for electronic parts.

• R&D Labs and Testing Centers – To protect sensitive electronic reels from static damage.

3. Choosing the Right ESD Reel Cart

When selecting an ESD reel cart, consider:

• Material: Choose between metal, aluminum, or plastic shelves based on durability and weight.

• Capacity: Ensure the cart can hold the required number of reels (typically 50-200 reels).

• Adjustability: Look for adjustable dividers or shelves to accommodate different reel sizes.

• Mobility: Select a cart with lockable ESD-safe casters for easy movement and stability.

• Compliance: Verify that the cart meets ANSI/ESD and IEC standards.